durable packaging

3 Benefits Of Shrink Wrap Product Packaging

Regardless of the size, if the core of your business is selling products, you know well just how important eye-catching packaging is for the success. And not just for increasing revenue, but for acquiring new customers as well. Also, beside attractive product packaging, quality wrapping material to ensure safe transport is essential. This is maybe why majority of businesses choose shrink wrap product packaging. Also, the fact that shrink wrap product packaging is Eco-friendly and can be recycled is another reason this packaging technique is very popular, especially with Eco-conscious companies.

But why shrink wrap product packaging? Why all the fuss? To answer these questions, you need to know what shrink wrap product packaging is and how is it done. Shrink wrapping uses two things – a plastic film and heat. The shrink wrapping is done by wrapping a product, of any size or shape, with the plastic film first and then adding heat. The heat helps the plastic film to shrink and to tightly seal the product. Businesses use shrink wrapping not just to protect their products, but also to improve product appeal and to ensure easy transport. In addition, shrink wrap product packaging save storage space what makes it an ideal money-saving solution. Here are 3 more major benefits of shrink wrap product packaging.

Superior Durability – Shrink wrap product packaging offers greater durability than any other packaging. The plastic film used in shrink wrap product packaging features high quality and is hard to damage. This makes it perfect for products that require transport, especially if it’s a long distance.

Impeccable Protection – Because different products, mainly due to size, shape and design, require different protection, finding the best packaging is hard. But with shrink wrap product packaging almost any item can be securely packaged and protected. Shrink wrapping products fully protects enclosed items from harmful factors such as dirt, moisture and other damages. The reason is the fact that shrink wrap product packaging shrinks tightly over a product holding it in one place.

Cost-Effectiveness – Shrink wrap product packaging is very affordable compared to other packaging options. Also, since the plastic film shrinks and encloses tightly onto the product, it saves space. Shrink wrapped products thus do not take up much space in warehouses or factories allowing the owners to use the space for other things. Moreover, since shrink wrap product packaging requires less space for storage, it also requires less space in transport what means more products can be shipped at once.

Steel Versus Polyester Strapping

Steel Strapping

Steel strapping is the process of using thick steel-reinforced bands to secure a load to a pallet or other carrier. Steel straps have a long and reliable track record for cargo reinforcement, and can be easily applied using a specially designed tensioner or similar piece of equipment.

Characteristics of Steel Straps

Steel straps are purchased in rolls and are usually half an inch to three-quarters of an inch wide and approximately an eighth of an inch thick. They are commonly found in grades of regular duty and high tensile, the latter of which is rich in carbon content and is used to bear extremely heavy loads and withstand extreme shocks. Steel straps are naturally highly durable, but are subject to rusting and can occasionally produce cuts or abrasions with their sharp edges. They are also quite heavy and expensive, with a standard roll retailing at well over one hundred dollars.

Advantage of Steel Straps

In many cases, plastic straps such as those made from polypropylene are preferable, as these are a good deal less costly and tend to be friendlier on the handler. However, plastic straps possess one crucial weakness: they are extremely susceptible to elongation. It is in this criteria that steel straps shine, for the average rate of steel elongation is a fraction of a percent for any given load, whereas plastic straps may extend as much as twenty-five percent, causing them to snap or simply dislodge their cargo.

Advantage of Polester Strap

Polyester strapping has a high break strength and is a viable alternative to steel strapping. When applied to heavy loads, polyester strap can absorb a high amount of energy without breaking and it has a higher resistance to elongation under tension than other types of strap. The strap can be applied manually or by automatic process.

Manufactured from industrial textile yarn, the strap’s rounded edges will not scratch paintwork, score surfaces or damage forklift truck tyres. The edges allow it to fit smoothly around packaging contours including those of difficult or unusually shaped products. Our polyester strapping can be printed with a company’s logo or message to enhance its appearance and security value

10 Reasons to replace Hand Wrap with a Stretch Wrapper for your Pallet Wrapping Applications.

1. Consistent and Uniform Application: An operator who wraps pallets with hand wrap stretch film is not able to wrap every load exactly the same way, time and time again. A load wrapped by one operator Monday morning will not be wrapped the same way as another operator on Friday afternoon. Pallet wrapping with a stretch wrap machine eliminates this issue.

2. Professional Package:

Wrapping a pallet using a stretch wrap machine produces a clean professional finished product. Pallet wrapping with hand wrap leaves a rather erratic and uneven look. The look of your pallet load on your customer’s floor must project the professional image you want for your company. Pallet wrapping with a stretch wrap machine eliminates this issue.

3. Training:

There is a right way and a wrong way to wrap a pallet with hand wrap. Applied incorrectly, hand wrap may crush the product or allow the product to shift during transport. Employee turnover or multiple operators mean that you must continually train employees on how to correctly wrap the loads to ensure customer satisfaction while ensuring they do not injure themselves. Pallet wrapping with a stretch wrap machine eliminates this issue.

4. Employee Safety:

Hand wrapping pallets is an extremely difficult job if it is done correctly, and a common source of employee back injuries when performed incorrectly. The human form is not designed to walk hunched over manipulating an 8-10 lbs weight while also trying to pull enough tension into the film to hold the pallet load together. Then 20 seconds later you are holding the same roll of stretch film above your head to do the top of the pallet, again tugging on the film using only your back and arm muscles. Many accidents and work related injuries are caused by hand wrapping pallets. (Health & Safety) stretch wrapping guidelines before making your pallet wrapping decision. Pallet wrapping with a stretch wrap machine eliminates this issue.

5. Load Integrity:

No one likes hand wrapping. At some point the “good enough” syndrome takes over. Knowing what is required to keep your product unitized during shipping, and while it is on your customer’s floor, is essential in setting your stretch wrapping specifications for your operator’s to follow. When an employee is hand wrapping pallets the responsibility of meeting minimum tension requirements is left up to him. Fatigue, ignorance, training, or lack of motivation can affect the employee’s “good enough” point resulting in potential complaints or damage due to poorly wrapped product. Pallet wrapping with a stretch wrap machine eliminates this issue.

6. Damage Control:

As employees deal with the difficulty of hand wrapping the goal becomes just wrapping it enough to get it out the door. Wrapping the load to eliminate damage during transit and at your customer’s warehouse becomes secondary. Pallet wrapping with a stretch wrap machine eliminates this issue as it wraps the same way every time reducing the potential of a pallet being damaged during transit.

7. Customer Satisfaction:

Pallet wrapping your product is the LAST operation you perform and the FIRST operation your customer sees of your capabilities as a supplier. Your customer’s perception of your competence as a supplier starts the minute your pallet of product arrives at his dock. Inconsistently hand wrapped pallets can give the perception of a low-end manufacturer. Lowering your standards of production during this last operation can be costly. Pallet wrapping with a stretch wrap machine eliminates this issue.

8. Film Savings:

Although the key to stretch wrapping is to make sure that we get the product to the customer intact, we all want to do it for the least amount of cost. With the machine set to wrap the loads with the least amount of stretch film required to hold the load together, you eliminate unnecessary extra revolutions of film being applied by well meaning operators. At a point, more film does not hold the load better, it is just waste. Pallet wrapping with a stretch wrap machine eliminates this issue.

9. Damaged Hand Wrap Rolls:

An expensive hidden cost of hand wrapping is the cost of all the rolls of stretch film that are thrown away because they have been nicked or damaged when thrown to the ground or left lying around. This cost can sometimes be as much as 15-20% of your hand wrap costs. Pallet wrapping with a stretch wrap machine eliminates this issue.

10. Quality Control:

By definition, hand wrapping a pallet manually prevents you from obtaining any type of repeatability. Multiple operators, time of day, fatigue and many other variables prevents any type of QC standards. Pallet wrapping with a stretch wrap machine allows you to either eliminate, or preset these variables. This ensures repeatability, allowing loads to be wrapped to a set quality standard. Pallet wrapping with a stretch wrap machine eliminates this issue.

Eliminating any one of these issues justifies pallet wrapping with a stretch wrap machine.

Water Activated Tapes Vs. Plastic Carton Sealing Tapes

20110425-121006.jpg
20110425-120939.jpg

The Advantages of Plastic Tape

Pressure sensitive, plastic tape has several advantages that include:

• Can be very inexpensive, but usually you get what you pay for, so be careful with any tape pricing that is too good to be true.

• Convenient and simple to use – no water or expensive dispenser required. In fact, many plastic tape suppliers provide free hand dispensers with the purchase of their tape which typically does not indicate either product is of decent quality.

• Portable – a true advantage compared to reinforced paper, water activated tape (WAT). You can seal boxes anywhere.

• Automatable – high speed case sealing equipment that uses pressure sensitive plastic tape is readily available.

The Advantages of Water Activated Tape It’s greener!

For eco minded customers committed to sustainability our recommendation is almost always to use WAT, reinforced paper tape. It is made of paper which is a natural, renewable product, and the adhesive is natural as well. That means it can be recycled and re-pulped along with the boxes it is adhered to, without any time consuming stripping.

It also ranks much higher on the eco obvious scale which simply means people easily recognize it as a green product, especially compared to plastic tape. It is the “eco consistent” way to seal your green boxes, filled with green products for your green minded customers.

It’s more effective!

Simply put, WAT does a better job. The adhesive on WAT is not only natural; it also bonds to a corrugated box better, especially if the box is under-filled. We have all seen cases where tape is virtually suspended over the box flaps and is not making any real contact with either major case flap. That is not good for many reasons, including pilferage, damage and even infestation.

When asked about the strength of paper tape I always point to two industries – printing and hardware. They pack some of the heaviest boxes ever filled and those industries continued using paper tape long after others shifted to plastic tape, primarily for economic or convenience reason. The printing and hardware industries today continue to use reinforced paper WAT because they have less damage claims and far fewer complaints.

An Application Analysis Is Always Recommended

Regardless of what box sealing tape you currently use we don’t suggest change without a complete review of your usage and if necessary, testing. What you pack, how you pack it, and even where you pack your boxes can influence what product is truly best for you.