Boxes

3 Benefits Of Shrink Wrap Product Packaging

Regardless of the size, if the core of your business is selling products, you know well just how important eye-catching packaging is for the success. And not just for increasing revenue, but for acquiring new customers as well. Also, beside attractive product packaging, quality wrapping material to ensure safe transport is essential. This is maybe why majority of businesses choose shrink wrap product packaging. Also, the fact that shrink wrap product packaging is Eco-friendly and can be recycled is another reason this packaging technique is very popular, especially with Eco-conscious companies.

But why shrink wrap product packaging? Why all the fuss? To answer these questions, you need to know what shrink wrap product packaging is and how is it done. Shrink wrapping uses two things – a plastic film and heat. The shrink wrapping is done by wrapping a product, of any size or shape, with the plastic film first and then adding heat. The heat helps the plastic film to shrink and to tightly seal the product. Businesses use shrink wrapping not just to protect their products, but also to improve product appeal and to ensure easy transport. In addition, shrink wrap product packaging save storage space what makes it an ideal money-saving solution. Here are 3 more major benefits of shrink wrap product packaging.

Superior Durability – Shrink wrap product packaging offers greater durability than any other packaging. The plastic film used in shrink wrap product packaging features high quality and is hard to damage. This makes it perfect for products that require transport, especially if it’s a long distance.

Impeccable Protection – Because different products, mainly due to size, shape and design, require different protection, finding the best packaging is hard. But with shrink wrap product packaging almost any item can be securely packaged and protected. Shrink wrapping products fully protects enclosed items from harmful factors such as dirt, moisture and other damages. The reason is the fact that shrink wrap product packaging shrinks tightly over a product holding it in one place.

Cost-Effectiveness – Shrink wrap product packaging is very affordable compared to other packaging options. Also, since the plastic film shrinks and encloses tightly onto the product, it saves space. Shrink wrapped products thus do not take up much space in warehouses or factories allowing the owners to use the space for other things. Moreover, since shrink wrap product packaging requires less space for storage, it also requires less space in transport what means more products can be shipped at once.

The benefits of a foam-in-place system

Getting packaging decisions right is crucial for any company that has a need to ship products. If an order arrives broken at the buyer's door – whether the buyer is a consumer or another business – that relationship will also be damaged.

Depending on what a company regularly ships, packaging decisions can be relatively simple or complex. Shipping fairly durable items, such as books or clothing, minimizes the risk of damage. Boxes or even bags with minimal void fill should do the trick. In these instances, it's important to contain and protect, but there is little chance of breakage.

Other items are more sensitive to shock and motion during transport. Expensive electronic items, anything made of glass or ceramics and other delicate items require more forethought into the packaging decisions. If they have a unique shape, this could cause even more difficulty in deciding which protective packaging solution is best.

An all-inclusive solution
One popular type of packaging for these instances is foam-in-place. This is for good reason: Foam is incredibly shock-absorbent, and foam-in-place systems are highly versatile.


Foam-in-place systems involve two chemicals combining in real time to form a unique foam mold around the product itself. The mixture is collected in a polyethylene bag to protect the item itself, then rapidly expands, encapsulating the product in its own custom shell.

DoItYourself noted that the item is typically placed in the box or container in which it will be shipped first. Once the foam is applied, the package is ready to go. However, a company can also create a wooden mold for an item so the foam protection can be created without the item actually being present.

Storage ease
When making packaging decisions, there are more factors at play than effectiveness and consumer satisfaction, though these are two of the most important ones. Beyond them, however, businesses must think about ease of use, the ability to stock up on an item and cost-effectiveness.

In each of these aspects, foam-in-place systems have an advantage.

When the two chemicals come in contact, they rapidly expand as much as 200 times in size. This makes for thick and sturdy packaging around the item, but it also demonstrates how little room the pre-combined liquids take up. They can be stored away easily without getting in the way of other tasks that need to be accomplished or other materials and goods that need to be stored in the same location.

A foam-in-place system can keep motors safe during transport.
It's important to keep motors safe during transport. A foam-in-place system can absorb shock and vibrations during transport.


Learning curve
Using foam-in-place systems can also be very easy to learn for packers. According to Packaging World, Pregis' foam-in-place system, Maxwell, accomplishes this effectively. The system comes complete with an interface that allows the owner to provide instructional videos or photos to help packers understand how to operate the device. This is important considering the versatility of foam-in-place systems typically leads to many different items being packaged with it.

"In packaging operations which rely on FIP, workers are typically asked to package many different types of products," John Gee, IntelliPack Systems' national sales manager, explained. "Maxwell is capable of providing specific instructions regarding both material usage and bag placement for optimum protection. The operator can look at the screen to follow easy-to-understand photos or videos. These are also ideal for training and troubleshooting. Maxwell takes the guesswork out of the FIP packaging operation."

This also allows for a package to have great protection without excess packaging materials. In today's world where dimensional weight is a concern for businesses trying to keep shipping costs down, this is essential. Packers can also control how much foam is used for an item, giving them the ability to ensure the result isn't wasteful yet the package arrives perfectly intact.

Custom casing
Since the product forms the protective casing around the item quickly, production can be sped up. Packers won't need to strategize wrapping techniques or carefully-placed void fill materials because the foam creates a shell as unique as the shape and size of the item.

For those businesses shipping delicate or irregularly-shaped items, a foam-in-place system could be the best way to ensure packages are delivered with care.

Campaign - Cleverly Packaged Furniture

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Campaign is a new furniture experience. Inspired by the history of military campaigns where furniture was built and made to break down for easy travel, "Campaign" seeks to bring back the notion that "less is more" through beautiful design and clever packaging. Founded by Ex-Apple Executive Brad Sewell in 2014, their unique product launches today and can be shipped to anywhere around the world, for free. Campaign ships in days and assembles in minutes. 

Because the furniture ships in smaller boxes on standard UPS or FedEx trucks (thanks to its patent-pending folding design), shipping costs are lower and those savings are passed on to customers.
Campaign is available and customizable through Campaign.com and all the furniture is manufactured by Campaign and in the U.S., so shipping is lightning-fast compared to the industry-standard where manufacturing is outsourced and can take 6-8 weeks.

The pieces are meant to last a lifetime (think high-performance fabric suspension, expanded polyolefin and lightweight, but sturdy laser cut steel tubing), but built for a transitional lifestyle. Its design makes the furniture both easy to move (boxes with handles!) and simple to set up (no tools required, set up within minutes).

Design Gear: Click And Grow Smartpot

 

Click and Grow is a small company that started in 2009.  Founder Mattias Lepp drew inspiration from NASA's aeroponics technology, that ultimately fueled his desire to change the way people grew plants. After some experimentation, the Smartpot was created, a self-sufficient plant growing system that operates with just a click of a button. The Smartpot made its first debut in 2011 and its product line has been expanding ever since. 

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The Packaging

A simple cardboard-folded box, designed by AKU, is outlined 360 degrees with the product's minimalist silhouette and slipped in a white paper garment. An already fully ripened Smartpot is shown front and center with simplistic instructions transcribed on the back.

 

What's In The Box?

The pot, the "grow light", and the specified seeds which are already inserted into the plant cartridge. In addition, the box includes two complementary power adaptors, one for the UK and the other US. 

Upon opening, you will discover the pot on the bottom tray surround by an easy 5-step instruction manual and below, a user guide for further instructions on the do's and don'ts when using the product as well as how to clean it properly.

 

The Product

If you're looking to start this year right and eating healthy is a resolution of yours or you are like me and you have trouble growing any form of vegetation let alone maintain is longevity, then this is a fun and foul proof product to test out. Whether you are seeking to grow some aromatic herbs such as lemongrass, thyme or basil or you are more in favor of sweet summer fruit, with the Smartpot, you will have these desired fresh ingredients growing in your own home in less than 2 months. 

 

With an easy setup that takes less than 5 minutes, the product is sleek in design and can compliment any part of the house. Once plugged in and filled with water, a green light appears indicating that the growth process has begun. As water levels plummet, a red light will flash letting you know it is time to refill the pot. To exponentiate the sprouting, a "grow light" is hooked on the back of the system allowing a maximum amount of "sunlight" to reach the crop. Unlike traditional gardening, the Smartpot does not require professional experience or knowledge of what soil is best for what plant, when to water it or climate control. You can literally place this product in a dark room and with the help of its own "grow light", it will transform into a magical garden. 



Cats Love Boxes

Cats love playing with and sleeping corrugated boxes, but who wants an cardboard box sitting in the middle of their living room? That’s where these new cardboard cat products from Canadian pet company Loyal Luxe come in. They’re beautifully designed 100% recycled cardboard box cat habitats, The Canadian Cabin (saw this at ICFF and loved it!) and The Native American Teepee. Certainly much nicer to look at than a shipping box!

The Canadian Cabin
This cardboard cat hut comes flat packed and is assembled by the consumer. The package contains three cardboard balls, a textured cardboard carpet to place inside the chalet which cats will love to massage their paws on, four rubber anti-slip mats to stick under the chalet in order to prevent the cat from displacing it, and an assembly guide. Also included are four decorative ornaments, which are interchangeable to be placed on the façade: an antler, a fish, a bird and label in which the name of the animal can be written. And since it’s cardboard you can decorate the outside as you wish with markers and crayons.

The Native American TeePee
Like the Canadian Cabin, the TeePee comes flat-packed and is easy to assemble with no glues. It is available with six interchangeable ornaments: the dream catcher, the feather, the tomahawk, the eagle, the bull’s head and the banner in which the name of the animal can be written. The front cutout even expands if you happen to have a tubby kitty!

When a Box is Not a Box

The corrugated carton is not just a box.  Believe it or not, a lot of design and engineering goes into each corrugated box that we sell.  Not only is the size, shape, weight and durability of the product to be packaged important but so are the shipping and storage environments the product and its associated box are likely to experience.  As time goes on, we’ll be touching on these and other subjects related to boxes, box design and packaging in general.  In the meantime, we’ve put together a list of corrugated box facts that should put to rest the idea that a box is just a box…

  • A box that is palletized should not be in the shape of a cube.  But when palletizing a cube may be a better choice.
  • Heavy duty reinforced paper tape is a better box closure than staples.
  • A variety of coatings can be applied to either side of a box.
  • Sometimes ordering only a few more boxes will save a goodly percentage in your piece price.
  • An “end loader” uses less board that a “top loader”.
  • DO NOT store your boxes near a heat source.
  • Flat bed die cutting is more precise than rotary die cutting.
  • Some military grades of corrugated are readily available.
  • The best use of corrugated material as a RSC (Regular Slotted Container) is when the ratio of length x width x depth is 2-to-1-to-2.
  • Place your printing no closer than a 1/2″ to the horizontal score lines.
  • Manufacturer’s Joint: Tape is the weakest joint.  A “flowable” product probably requires wire stitches.  Glued joints are the least expensive.
  • Boxes are made out of paper.  Paper reacts to the moisture level in it’s surrounding environment.  Low humidity levels will dry the paper, making it feel stiffer and thus stronger.  High humidity levels will make the paper feel softer and thus weaker.
  • Advancements in technology have led to the creation of large-format digital presses that are ideal for 4 color, small quantity runs of corrugated cartons and displays